Services
We continuously invest in research and development: heat treatment and machining, in order to offer the best quality available on the market.
HEAT TREATMENT of HARDENED WHEELS
Thanks to many years of research and extensive experience, we have developed the exclusive ‘Hard and Deep Process’ (HDP). It guarantees an optimal combination of strength, toughness, and wear resistance. Every wheel manufactured with this process ensures exceptional performance, even in demanding environments.
Our unique thermal process, HDP, maximizes hardness and penetration depth. This offers exceptional wear resistance and extends the lifespan of the wheels, even in harsh conditions and under heavy loads.
The HDP, combined with our high-carbon forged steel, creates a high surface hardness (58 to 62 RC) while maintaining a hard and ductile core
This hardness profile protects against flange breakage and tread spalling.
Our wheels are hardened to a hardness greater than 62 Rockwell C. This gives them a robust martensitic structure across the entire rim, making them suitable for various applications based on each customer’s specific needs.
HDP 58-62 RC | HDP 52-55 RC | HSP 48-52 RC (450-500 BHN).
All our wheels are manufactured according to ASTM standards. This adherence to standards ensures maximum quality and reliability.
MACHINING
When it comes to machining, Monorail Industries stands out for its excellence.
With advanced CNC technologies, we offer precision machining services. Every wheel we produce meets the strictest specifications. Our CNC environment ensures perfect concentricity and superior surface finish, resulting in uniform production runs that reduce vibrations and extend the lifespan of the wheels. Additionally, MONORAIL works in close partnership with three other machining workshops within the Sarra-Max Group: Industries Carpo, Usinage Maximum, and Soudure Industrielle-Max. These collaborations allow us to expand our expertise and production capacity to meet an even broader range of machining needs.
When it comes to machining, Monorail Industries stands out for its excellence.
With advanced CNC technologies, we offer precision machining services. Every wheel we produce meets the strictest specifications. Our CNC environment ensures perfect concentricity and superior surface finish, resulting in uniform production runs that reduce vibrations and extend the lifespan of the wheels. Additionally, MONORAIL works in close partnership with three other machining workshops within the Sarra-Max Group: Industries Carpo, Usinage Maximum, and Soudure Industrielle-Max. These collaborations allow us to expand our expertise and production capacity to meet an even broader range of machining needs.
Key setter
At Monorail Industries, we have all the necessary equipment to manufacture a wide range of keyways. Thanks to our specialized equipment, we can machine keyways up to 2 inches deep with great precision. We offer customized solutions for industrial or specific needs.
At Monorail Industries, we have all the necessary equipment to manufacture a wide range of keyways. Thanks to our specialized equipment, we can machine keyways up to 2 inches deep with great precision. We offer customized solutions for industrial or specific needs.
QUALITY ASSURANCE
MONORAIL wheels are the result of continuous improvement programs. We integrate them at every stage of the process to exceed our customers’ expectations.
QUALITY SYSTEM
A rigorous quality control system, compliant with ISO 9002 standards, is in place. This system ensures consistent quality at every stage.
UNIQUE HARDNESS PROCESS
The Hard and Deep Process (HDP) was specifically developed to offer maximum strength, increased durability, and extended lifespan.
LATEST TECHNOLOGY
The most advanced high-precision CNC machining technology ensures strict tolerances, as well as dimensional, ultrasonic, and magnetic testing.
TRACEABILITY
Each material, from the steel ingot to the finished wheels, is assigned an identification number, allowing for complete traceability, thereby ensuring reliable delivery service.
NOTORIETY
Monorail Industries has built an impressive clientele, a large portion of which exclusively uses our products.